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WTG-07 is a turbine at Quellmoor Ridge with a main gearbox, a Fabrikam FGT-3200 serial FGT-3200-18-07752.1 In 2026, WTG-07 logged repeated gearbox oil over-temperature alarms and trips, and it was limited to 2.6 MW before the limit was removed on 2026-06-25.23456789 WTG-07's oil sampling report recorded condition ALERT, and the turbine still has elevated vibration while waiting for a bearing replacement.1011121314
Facts
- The report is oil analysis report TR-OA-2026-0614 for gearbox oil from WTG-07 at Quellmoor Ridge.1
- The asset is the WTG-07 main gearbox, a Fabrikam FGT-3200 with serial FGT-3200-18-07752.1
- The incident concerns WTG-07, serial LT32-19-0421, with gearbox FGT-3200-18-07752.15
- Between 2026-04-09 and 2026-06-21, WTG-07 logged 27 A2101 warnings at 75 °C and two A2102 trips at 82 °C, while no other turbine logged an A2101 warning in that period.2
- From 2026-06-01, WTG-07 was limited to 2.6 MW by the park controller with daily oil-temperature checks, and the limit was removed on 2026-06-25 after the D6 corrective actions.3
- Verification reports no A2101 warning on WTG-07 since 2026-06-24, but vibration remains above the alarm level until the bearing is replaced.11
- WTG-07 oil sampling report TR-OA-2026-0614 recorded PWG 220 oil, Fe of 64 ppm, PQ index of 112, condition ALERT, and next sample due 2026-07-10 with resampling within 30 days.10
- On 2026-05-30, WTG-07 raised A2101 Gearbox oil sump temperature high at 75.3 °C, then raised A2102 Gearbox oil sump temperature trip at 82.6 °C and entered S510 Stopped - fault.456
- WTG-07 cleared the 2026-05-30 A2102 trip at 79.4 °C, cleared the A2101 high-temperature alarm at 72.8 °C, and ended S510 Stopped - fault.161718
- On 2026-06-19, WTG-07 first raised A2101 Gearbox oil sump temperature high at 75.6 °C, then raised A2102 Gearbox oil sump temperature trip at 83.4 °C and entered S510 Stopped - fault.789
- The movements sheet records a 2026-06-24 issue of quantity -1 for LWS-P-30418 against WO-26-0398 for WTG-07.19
- The first recorded row is dated 2026-01-05 for WTG-07 and sensor GBX HSS GS radial, with velocity_rms_mm_s 2.1, envelope_ge 0.30, oil_temp_avg_c 53.4 and power_avg_kw 1126.20
- On 2026-02-23, WTG-07 recorded velocity_rms_mm_s 2.6, envelope_ge 0.63, oil_temp_avg_c 55.2 and power_avg_kw 1229.21
- On 2026-03-30, WTG-07 recorded velocity_rms_mm_s 3.2, envelope_ge 0.94, oil_temp_avg_c 52.9 and power_avg_kw 1172.22
- On 2026-04-06, WTG-07 recorded velocity_rms_mm_s 3.4, envelope_ge 1.12, oil_temp_avg_c 69.9 and power_avg_kw 747.23
- On 2026-05-25, WTG-07 recorded velocity_rms_mm_s 4.7, envelope_ge 1.72, oil_temp_avg_c 66.1 and power_avg_kw 780.24
- On 2026-06-15, WTG-07 recorded velocity_rms_mm_s 5.2, envelope_ge 2.14, oil_temp_avg_c 66.6 and power_avg_kw 929.25
- On 2026-06-22, WTG-07 recorded velocity_rms_mm_s 5.4, envelope_ge 2.12, oil_temp_avg_c 70.5 and power_avg_kw 849.26
- On 2026-07-20, WTG-07 recorded velocity_rms_mm_s 5.3, envelope_ge 2.17, oil_temp_avg_c 60.2 and power_avg_kw 1055.27
- On 2026-08-24, WTG-07 recorded velocity_rms_mm_s 5.6, envelope_ge 2.36, oil_temp_avg_c 59.4 and power_avg_kw 774.28
- The final recorded row is dated 2026-08-31 for WTG-07 and sensor GBX HSS GS radial, with velocity_rms_mm_s 5.7, envelope_ge 2.26, oil_temp_avg_c 57.7 and power_avg_kw 946.29
- For WTG-07 under INC-2026-006, WO-26-0398 replaced the oil cooler fan motor with part LWS-P-30418 quantity 1, and WO-26-0399 cleaned the oil cooler radiator with remarks that fins were about 40 % blocked by insects and pollen.3031
- WO-26-0412 for WTG-07 is a high-priority corrective-maintenance work order to replace the generator-side HSS bearing, is waiting for parts, lists part FGT-P-22328 quantity 1, and remarks that vibration is above the alarm level of 4.5 mm/s.12
- Pitch bearing bolt re-torque work for WTG-07 through WTG-12 is planned for September 2026, with each title stating 1,450 Nm and 100 % of bolts and reference SB-LWS-2025-11 Rev. A.323334353637
- WTG-07 in 2026-05 recorded availability_pct 95.2, energy_mwh 555.7, downtime_h 35.7, and alarm_count 31.38
- WTG-07 in 2026-06 recorded availability_pct 90.4, energy_mwh 386.5, downtime_h 69.1, and alarm_count 38.39
- For WTG-07, availability_pct changed from 95.2 in 2026-05 to 90.4 in 2026-06, while downtime_h changed from 35.7 to 69.1 and alarm_count changed from 31 to 38.3839
- WTG-07 availability was 95.2 % because of gearbox trips.40
- 8D INC-2026-006 was opened on 2026-05-30 for the WTG-07 gearbox over-temperature issue.41
- WTG-07 had been limited to 2.6 MW since 2026-06-01.41
- Callum Rydings was assigned to inspect the WTG-07 cooler fan and radiator, with the inspection planned for 2026-06-24.41
- The action list assigned Callum Rydings to inspect the WTG-07 oil cooler fan and radiator by 2026-06-24.42
- The turbine labels shown on the plan are WTG-01, WTG-02, WTG-03, WTG-04, WTG-05, WTG-06, WTG-07, WTG-08, WTG-09, WTG-10, WTG-11, and WTG-12.434445464748495051525354
- WO-26-0412 for WTG-07 HSS bearing replacement cannot start until the bearings arrive.13
- WTG-07 continues running with vibration above the alarm level, so Yusuf requested weekly vibration reviews.13
- Oil cooler fan motor LWS-P-30418 is also below minimum after the WTG-07 repair, with 1 on hand and a minimum of 2.55
- WTG-07 reached a maximum oil temperature of 66 °C that day, had no alarm, and still had high vibration while awaiting the bearing.56
- WO-26-0439 for WTG-02 was raised on 24/07 and is waiting for the same bearing as WTG-07, part FGT-P-22328.57
- WTG-07 has had no oil temperature alarm since 24/06.57
- WTG-07 still has HSS bearing vibration around 5.3 mm/s; oil temperature has been normal since the fan motor replacement, and WO-26-0412 is waiting for the bearing.14
- The next shift should watch WTG-07 oil temperature in the afternoon.58
Timeline
- 2026-01-05: The first recorded row is dated 2026-01-05 for WTG-07 and sensor GBX HSS GS radial, with velocity_rms_mm_s 2.1, envelope_ge 0.30, oil_temp_avg_c 53.4 and power_avg_kw 1126.20
- 2026-02-23: On 2026-02-23, WTG-07 recorded velocity_rms_mm_s 2.6, envelope_ge 0.63, oil_temp_avg_c 55.2 and power_avg_kw 1229.21
- 2026-03-30: On 2026-03-30, WTG-07 recorded velocity_rms_mm_s 3.2, envelope_ge 0.94, oil_temp_avg_c 52.9 and power_avg_kw 1172.22
- 2026-04-06: On 2026-04-06, WTG-07 recorded velocity_rms_mm_s 3.4, envelope_ge 1.12, oil_temp_avg_c 69.9 and power_avg_kw 747.23
- 2026-04-09: Between 2026-04-09 and 2026-06-21, WTG-07 logged 27 A2101 warnings at 75 °C and two A2102 trips at 82 °C, while no other turbine logged an A2101 warning in that period.2
- 2026-05: For WTG-07, availability_pct changed from 95.2 in 2026-05 to 90.4 in 2026-06, while downtime_h changed from 35.7 to 69.1 and alarm_count changed from 31 to 38.3839
- 2026-05: WTG-07 in 2026-05 recorded availability_pct 95.2, energy_mwh 555.7, downtime_h 35.7, and alarm_count 31.38
- 2026-05-25: On 2026-05-25, WTG-07 recorded velocity_rms_mm_s 4.7, envelope_ge 1.72, oil_temp_avg_c 66.1 and power_avg_kw 780.24
- 2026-05-30: 8D INC-2026-006 was opened on 2026-05-30 for the WTG-07 gearbox over-temperature issue.41
- 2026-05-30: On 2026-05-30, WTG-07 raised A2101 Gearbox oil sump temperature high at 75.3 °C, then raised A2102 Gearbox oil sump temperature trip at 82.6 °C and entered S510 Stopped - fault.456
- 2026-05-30: WTG-07 cleared the 2026-05-30 A2102 trip at 79.4 °C, cleared the A2101 high-temperature alarm at 72.8 °C, and ended S510 Stopped - fault.161718
- 2026-06: WTG-07 in 2026-06 recorded availability_pct 90.4, energy_mwh 386.5, downtime_h 69.1, and alarm_count 38.39
- 2026-06-01: From 2026-06-01, WTG-07 was limited to 2.6 MW by the park controller with daily oil-temperature checks, and the limit was removed on 2026-06-25 after the D6 corrective actions.3
- 2026-06-01: WTG-07 had been limited to 2.6 MW since 2026-06-01.41
- 2026-06-15: On 2026-06-15, WTG-07 recorded velocity_rms_mm_s 5.2, envelope_ge 2.14, oil_temp_avg_c 66.6 and power_avg_kw 929.25
- 2026-06-19: On 2026-06-19, WTG-07 first raised A2101 Gearbox oil sump temperature high at 75.6 °C, then raised A2102 Gearbox oil sump temperature trip at 83.4 °C and entered S510 Stopped - fault.789
- 2026-06-22: On 2026-06-22, WTG-07 recorded velocity_rms_mm_s 5.4, envelope_ge 2.12, oil_temp_avg_c 70.5 and power_avg_kw 849.26
- 2026-06-24: Callum Rydings was assigned to inspect the WTG-07 cooler fan and radiator, with the inspection planned for 2026-06-24.41
- 2026-06-24: The action list assigned Callum Rydings to inspect the WTG-07 oil cooler fan and radiator by 2026-06-24.42
- 2026-06-24: The movements sheet records a 2026-06-24 issue of quantity -1 for LWS-P-30418 against WO-26-0398 for WTG-07.19
- 2026-06-24: Verification reports no A2101 warning on WTG-07 since 2026-06-24, but vibration remains above the alarm level until the bearing is replaced.11
- 2026-07-10: WTG-07 oil sampling report TR-OA-2026-0614 recorded PWG 220 oil, Fe of 64 ppm, PQ index of 112, condition ALERT, and next sample due 2026-07-10 with resampling within 30 days.10
- 2026-07-20: On 2026-07-20, WTG-07 recorded velocity_rms_mm_s 5.3, envelope_ge 2.17, oil_temp_avg_c 60.2 and power_avg_kw 1055.27
- 2026-08-24: On 2026-08-24, WTG-07 recorded velocity_rms_mm_s 5.6, envelope_ge 2.36, oil_temp_avg_c 59.4 and power_avg_kw 774.28
- 2026-08-31: The final recorded row is dated 2026-08-31 for WTG-07 and sensor GBX HSS GS radial, with velocity_rms_mm_s 5.7, envelope_ge 2.26, oil_temp_avg_c 57.7 and power_avg_kw 946.29
- 2026-09: Pitch bearing bolt re-torque work for WTG-07 through WTG-12 is planned for September 2026, with each title stating 1,450 Nm and 100 % of bolts and reference SB-LWS-2025-11 Rev. A.323334353637
Documents
- Environmental Permit EP-2018-0417 - Quellmoor Ridge Wind Farm (consolidated with variation 2)
- MOC-2025-012 - Gearbox Oil Grade Change to PWG 220
- Blade inspection report WBS-2026-031 - Quellmoor Ridge Wind Farm (May 2026)
- Oil analysis report TR-OA-2026-0614 - WTG-07 gearbox oil
- SOP-GBX-010 Rev. B - Gearbox oil change
- SOP-WAH-003 Revision B - Working at height and rescue
- WI-GEN-014 Rev. A - Generator Brush Replacement
- 8D report INC-2026-006 - Repeated gearbox oil over-temperature on WTG-07 (revision 2026-07-10)
- Asset Register 2026 of Quellmoor Ridge Wind Farm, revision 2026-01-12
- Maintenance Plan 2026, Issue 2 — Quellmoor Ridge Wind Farm
- SCADA alarm and status log, 2026-04-01 to 2026-08-31
- Spare Parts Stock Snapshot 2026-07-21 for Quellmoor Ridge O&M Building
- WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026
- Work Orders Export through 2026-08-31
- KPI Export 2026-H1
- Monthly O&M Review Minutes – 2026-06-18
- Quellmoor Ridge Wind Farm Onboarding and Site Rules (February 2025)
- Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C
- Email RE: LWS-TS-48213 Applicability of SB-LWS-2025-07 Rev. A to Quellmoor Ridge
- Parts shortage - HSS bearing FGT-P-22328 below minimum stock
- Shift Handover Note - Day Shift - 18/07/2026
- Shift Handover for 2026-07-29 Day Shift
- Shift handover - 2026-07-15 (day shift to night shift)
- SOP-GBX-010 - Gearbox oil change, Revision A (superseded)
Related
- Topics: Blades, pitch bearings and main-component lifts, Cold-climate operation and icing, Environmental permit and night curtailment, Gearbox lubrication and oil changes, Gearbox temperature, vibration and oil analysis, Generator brushes and electrical systems, Grid connection and grid operator instructions, Safety, isolation and work at height, Spare parts, stock levels and supply, Training, site rules and acronyms
Sources
Footnotes
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Oil analysis report TR-OA-2026-0614 - WTG-07 gearbox oil — p. 1 · ✓ quote verified ↩ ↩2 ↩3
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8D report INC-2026-006 - Repeated gearbox oil over-temperature on WTG-07 (revision 2026-07-10) — ¶ 6 · ✓ quote verified ↩ ↩2 ↩3
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8D report INC-2026-006 - Repeated gearbox oil over-temperature on WTG-07 (revision 2026-07-10) — ¶ 10 · ✓ quote verified ↩ ↩2 ↩3
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SCADA alarm and status log, 2026-04-01 to 2026-08-31 — row 550 · table ↩ ↩2 ↩3
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SCADA alarm and status log, 2026-04-01 to 2026-08-31 — row 551 · table ↩ ↩2 ↩3
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SCADA alarm and status log, 2026-04-01 to 2026-08-31 — row 552 · table ↩ ↩2 ↩3
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SCADA alarm and status log, 2026-04-01 to 2026-08-31 — row 946 · table ↩ ↩2 ↩3
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SCADA alarm and status log, 2026-04-01 to 2026-08-31 — row 947 · table ↩ ↩2 ↩3
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SCADA alarm and status log, 2026-04-01 to 2026-08-31 — row 948 · table ↩ ↩2 ↩3
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Maintenance Plan 2026, Issue 2 — Quellmoor Ridge Wind Farm — sheet "Oil sampling", row 8 · table ↩ ↩2 ↩3
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8D report INC-2026-006 - Repeated gearbox oil over-temperature on WTG-07 (revision 2026-07-10) — ¶ 24 · ✓ quote verified ↩ ↩2 ↩3
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Parts shortage - HSS bearing FGT-P-22328 below minimum stock — message body, lines 14–16 · ✓ quote verified ↩ ↩2 ↩3
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Shift handover - 2026-07-15 (day shift to night shift) — lines 11–14 · ✓ quote verified ↩ ↩2
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8D report INC-2026-006 - Repeated gearbox oil over-temperature on WTG-07 (revision 2026-07-10) — table 1, row 3 · table ↩
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SCADA alarm and status log, 2026-04-01 to 2026-08-31 — row 555 · table ↩ ↩2
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SCADA alarm and status log, 2026-04-01 to 2026-08-31 — row 558 · table ↩ ↩2
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SCADA alarm and status log, 2026-04-01 to 2026-08-31 — row 559 · table ↩ ↩2
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Spare Parts Stock Snapshot 2026-07-21 for Quellmoor Ridge O&M Building — sheet "Movements", row 7 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 2 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 9 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 14 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 15 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 22 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 25 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 26 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 30 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 35 · table ↩ ↩2
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WTG-07 GBX HSS GS Radial Vibration Trend Data, 2026 — row 36 · table ↩ ↩2
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KPI Export 2026-H1 — row 56 · table ↩ ↩2 ↩3 ↩4
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KPI Export 2026-H1 — row 68 · table ↩ ↩2 ↩3 ↩4
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Monthly O&M Review Minutes – 2026-06-18 — ¶ 8 · ✓ quote verified ↩
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Monthly O&M Review Minutes – 2026-06-18 — ¶ 10 · ✓ quote verified ↩ ↩2 ↩3 ↩4 ↩5 ↩6
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Monthly O&M Review Minutes – 2026-06-18 — table 1, row 2 · table ↩ ↩2
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 5 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 6 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 9 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 10 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 11 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 13 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 12 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 14 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 16 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 18 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 20 · OCR ↩
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Quellmoor Ridge Wind Farm Site Layout Plan - Rev. C — region 21 · OCR ↩
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Parts shortage - HSS bearing FGT-P-22328 below minimum stock — message body, lines 18–20 · ✓ quote verified ↩
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Shift Handover Note - Day Shift - 18/07/2026 — lines 6–12 · ✓ quote verified ↩
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Shift Handover for 2026-07-29 Day Shift — lines 5–14 · ✓ quote verified ↩ ↩2
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Shift handover - 2026-07-15 (day shift to night shift) — lines 24–25 · ✓ quote verified ↩
Provenance badges✓ quote verified the quoted words were found verbatim in the source texttable values parsed deterministically from the cited table rowsOCR text recognised from an image; compare it with the image